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Discussion Starter · #1 ·
2014 Cruze LTZ 1.4

In late December we had my daughters Cruze at a shop to replace her turbo that was leaking oil. While there we had them fix a coolant leak. The leak fix was a new water outlet. A few days after the repair I noticed the coolant reservoir only had coolant visible in the very bottom near the lower hose outlet. I figured it was just low from the engine purging air and I filled it back up. A week later I checked and it was at the same level...so I did some looking and noticed coolant had soaked stuff directly below the tank. I went ahead and replaced the tank and cap with the Dorman replacement and filled it back up. A few days later, same thing....coolant level was at the bottom. This lead me to start a deeper dive so I did a drive with the reservoir full and when I got home I pulled in the garage and discovered the coolant was boiling into the reservoir. When it cooled the level would drop down to the bottom just at the hose. I "burped" the system and tried again....same thing. I then replaced the thermostat housing and same result. I then changed the water pump and again, it's still doing the same thing. The hoses at the tank are very hot to the touch (obviously) yet, the big hose at the thermostat is room temp at best. There also doesn't seem to be any flow when you hold the hoses with engine running. Coolant temp is running about 230 while driving based on my scan tool. The heater does not get hot when you first turn the knob to high, but it does eventually blow hot air after 30-60 seconds.

I know a blown head gasket is in play here, however there is no white smoke from the tailpipe and the oil looks good. Engine runs totally fine and normal. I've done the air bleed via the purge screw in the radiator, I've ran with the cap off, I've replaced everything that creates flow of the coolant and it still seems to not be flowing. The boiling seems to originate right at the water outlet, and then it pushes into the reservoir. The cooling fan does come on and the temp needle has never went beyond the 6 o'clock position on the gauges. There has to be a huge air pocket somewhere that's causing this right???

Any ideas or thoughts?
 

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2015 Cruze 1.4L engine 6 speed AT
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I would double check the hoses going into the new reservoir. Sometimes a part of a fitting will break off inside a hose.

What thermostat did you use? Manufacturer and part number
 

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Discussion Starter · #7 ·
Today I drove the car for about 25 minutes. Started w a coolant tank at the full mark… after the drive I shut it off and opened the hood and to my surprise, no boiling!!! I let the car cool for an hour, the coolant stayed at the full mark. I was excited thinking the air pocket had escaped. I drove the car for another 20 minutes and oddly when I returned home and opened the hood I discovered it boiling again!!! Argh!!!
 

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Discussion Starter · #9 ·
SOLUTION: So after spending the entire weekend trying to figure this out, I took it to a local mechanic today. I explained that I had replaced the coolant reservoir/cap, thermostat and waterpump. They had the car literally all day! They pressure tested the cooling system (no leaks found), they did a flow test on the radiator and engine block (low flow at block), they tested for head gasket weakness/blown (passed), they removed the thermostat to verify no damage....then they did a test on the surge cap on the reservoir (which was brand new) and that was it! The cap was not holding pressure despite it being brand new. So...the cost to test everything and replace the cap plus coolant was $188. Stupid expensive for such an inexpensive item, but they did have it all day testing this and that. I was prepared for a $1,500-$2,000 blown head gasket so the $188 actually felt like a win. Anyway, thanks for the replies. I hope this helps someone in the future!
 

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Glad you found the culprit. They could've saved a lot of time if they would've tested the cap after testing the whole system and found it to hold pressure. A lot of times it's the easiest things that go wrong. That's why I usually look for the simple reason when things aren't working. When I read "boiling" I kinda knew your system wasn't pressurizing.
 

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You likely have a warped head if the thermostat didn't fix the problem. I replaced my entire motor because of it. I thought it was a thermostat gasket leaking, It was the head. These cars don't like being low on coolant. There is a plug on the Radiator right in front of the Thermostat. Consider opening that when the engine is cold. Then fill the reservoir. When the fluid starts coming out of the radiator hole, you'll know that you've got the coolant filled.
You can also pressure test the cooling system. The tools are fairly cheap. The engine should hold pressure for at least 10 minutes. If not then look, listen and smell around your engine bay for a leak in the system
 

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2014 Cruze LTZ 1.4

In late December we had my daughters Cruze at a shop to replace her turbo that was leaking oil. While there we had them fix a coolant leak. The leak fix was a new water outlet. A few days after the repair I noticed the coolant reservoir only had coolant visible in the very bottom near the lower hose outlet. I figured it was just low from the engine purging air and I filled it back up. A week later I checked and it was at the same level...so I did some looking and noticed coolant had soaked stuff directly below the tank. I went ahead and replaced the tank and cap with the Dorman replacement and filled it back up. A few days later, same thing....coolant level was at the bottom. This lead me to start a deeper dive so I did a drive with the reservoir full and when I got home I pulled in the garage and discovered the coolant was boiling into the reservoir. When it cooled the level would drop down to the bottom just at the hose. I "burped" the system and tried again....same thing. I then replaced the thermostat housing and same result. I then changed the water pump and again, it's still doing the same thing. The hoses at the tank are very hot to the touch (obviously) yet, the big hose at the thermostat is room temp at best. There also doesn't seem to be any flow when you hold the hoses with engine running. Coolant temp is running about 230 while driving based on my scan tool. The heater does not get hot when you first turn the knob to high, but it does eventually blow hot air after 30-60 seconds.

I know a blown head gasket is in play here, however there is no white smoke from the tailpipe and the oil looks good. Engine runs totally fine and normal. I've done the air bleed via the purge screw in the radiator, I've ran with the cap off, I've replaced everything that creates flow of the coolant and it still seems to not be flowing. The boiling seems to originate right at the water outlet, and then it pushes into the reservoir. The cooling fan does come on and the temp needle has never went beyond the 6 o'clock position on the gauges. There has to be a huge air pocket somewhere that's causing this right???

Any ideas or thoughts?
Did you replace both cooling temp sensors? (1) @ the bottom left side of the radiator and (2) @ the thermostat housing
 

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SOLUTION: So after spending the entire weekend trying to figure this out, I took it to a local mechanic today. I explained that I had replaced the coolant reservoir/cap, thermostat and waterpump. They had the car literally all day! They pressure tested the cooling system (no leaks found), they did a flow test on the radiator and engine block (low flow at block), they tested for head gasket weakness/blown (passed), they removed the thermostat to verify no damage....then they did a test on the surge cap on the reservoir (which was brand new) and that was it! The cap was not holding pressure despite it being brand new. So...the cost to test everything and replace the cap plus coolant was $188. Stupid expensive for such an inexpensive item, but they did have it all day testing this and that. I was prepared for a $1,500-$2,000 blown head gasket so the $188 actually felt like a win. Anyway, thanks for the replies. I hope this helps someone in the future!
Stick with OEM parts. The cheap aftermarket ones are not worth it. You can buy OEM parts at gmpartsdirect or gmpartsgiant for much cheaper than a local dealership.
 
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