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Chevy Cruze Bilstein B6 HD Shock/Strut Review

61395 Views 169 Replies 39 Participants Last post by  Cruzing12
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I've had the opportunity to put about 100 miles on the Bilstein B6 HD shocks that I purchased for my 2012 Cruze Eco MT6, and feel that I can give a good review. For those who are unfamiliar with these, Bilstein has three shock replacement options for the Cruze; the Bilstein B4 (OE Replacements), Bilstein B6 HD (a heavy duty shock), and the Bilstein B8 (a heavy duty shock designed to be used with lowering springs). Since I have no desire to reduce my ride height with the roads we have around here but did want to upgrade, I went with the Bilstein B6 HD.


Introduction

The reason I began looking for a replacement set of shocks is that I began to notice a degradation in vehicle stability and comfort. When driving over a highway overpass, for example, I'd hit uneven pavement that sometimes had lane-wide gaps or bumps, and the suspension in the front would bottom out. Most people might not notice what I did, but when the shocks crash through the jounce bumpers, you can definitely notice it happening. On a particular road I always travel to buy car parts, there's a railroad track which everyone slows down on. In the Cruze, I would bottom out the front suspension very noticeably at the posted 35mph speed limit. It was unnerving. Furthermore, when turning over uneven pavement, the vehicle would rock left and right a bit, but overshoot the simple uneven pavement in an attempt to stabilize itself. Braking exhibited more nose dive than usual as well.

This could be written off as worn shocks, and some of it undoubtedly is. I have 66k miles on the vehicle now, with about 50k miles on the actual shocks (they were replaced by GM under warranty due to noise early on), but my shocks at 50k miles did not exhibit any of the typical symptoms that "completely worn" shocks do. It is generally stable on the highway (doesn't "float,"), and rides comfortably.


The Visual Difference
An immediate difference can be seen visually in the shocks. The Bilstein shock is longer, and contains a built-in jounce bumper in the shock itself, so you need to remove yours when installing. This does not affect ride height. The strut shaft is MUCH larger in diameter.



The rears were not as big of a difference, measuring a shaft diameter of 12mm stock and 14mm on the Bilsteins, but it is still an increase nonetheless.



Aside from the obvious visual differences, the vehicle maintained the same front ride height, but gained about 1/2" of ride height in the rear. I've read about this happening with other cars, as this is a pressurized gas shock. Since I have a sound system in the trunk, I don't mind the increase at all and expect it to settle a little over time.


The Driving Difference
The initial driving experience was nothing short of remarkable. I had read other reviews people posted of these shocks on other vehicles where the vehicle was described as "taut," and I think that term defines the change quite accurately. The vehicle simply feels more composed, more controlled, more predictable, and more stable.

I have a couple of places where I bottom out the suspension on a regular basis. The first is the railroad tracks mentioned above, and the second is a transition between two surfaces going over a highway overpass. First thing I did once I installed these is go out for a drive on those same surfaces. The highway transition was such a big difference that I didn't even notice it. When I approached the railroad tracks, I felt a little crazy since everyone was slowing down to 25mph in the 35mph zone, and I was accelerating to 40mph. Went over the railroad tracks and barely felt it. The car didn't have the usual nosedive, slam on the jounce bumpers, bounce back up, and level off again. It just kind of rolled over the uneven pavement as if I was driving on a cloud.

This all came as a surprise because on lighter irregularities in the road, the suspension now feels more sporty. Instead of calling it stiff, I'd refer back to the "taut" reference. While you certainly feel more of the road with these shocks than with OE shocks, you feel less of that road on large anomalies, and even the small road anomalies aren't what I'd call "stiff." On the highway, your bead isn't bouncing back and forth as if the suspension was welded; it simply follows the road more securely as if there was some magnetic force pulling the car to the road. That is, until you hit a big hole or bump in the ground and the car just gracefully absorbs it without making you cringe.

I was very deliberate in not wanting to lower the car. I like how cars feel more planted due to the reduction in body sway, but don't like the harshness you get with the reduction in suspension travel. I feel that with these shocks, I got every bit of sporty handling one would out of lowering springs, but without all the harshness.

On a scientific level, the purpose of the shocks is to control suspension travel; the purpose of the springs is to suspend your vehicle's weight. These shocks more strongly limit suspension travel, so you feel more of the small bumps on the road instead of the suspension absorbing them, but in return, the suspension doesn't bottom out and make you wish you'd have slammed on the brakes earlier when going over much larger bumps in the road. The result is almost an oxymoron; sporty, but comfortable; taut. I felt like I was driving a tuned European car.

On braking, I had 1/3 the amount of nose dive I used to, and it was much more gradual than before. While making quick turning maneuvers, there was less body sway, and the vehicle responded to drive input more quickly and more accurately. Going over uneven pavement while turning, when my Cruze used to rock left and right trying to settle back to a resting position, the shocks kept the vehicle riding level and stable. All in all, the vehicle feels much more confident.

I'll admit, this is the first time I've owned a vehicle that had a truly good set of shocks, so it was a bit of a revelation for me, but I can wholeheardly give this upgrade a solid recommendation for anyone looking to improve the ride comfort of their vehicle without turning it into a land yacht, and improve the handling of their vehicle without clenching their buttocks whenever they see a large bump or pothole in the road.


Conclusion
The Bilstein B6 HD shocks are an all-around solid upgrade for the Gen1 Chevy Cruze and will be my go-to replacement shock for any vehicle I own in the future. For those of you with lowered springs, look into the B8 shocks.

Both the Bilstein B6 HD and the Bilstein B8 shocks are available from order from the BNR Website:

B6 HD: Bilstein B6 HD Shocks
B8 Sport: Bilstein B8 Sport Shocks
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The latest response from Summit Racing. This is the first time they gave me a different delivery date for each of the part numbers. Maybe that means the date might mean something. I'm not getting optimistic however.

I apologize about the delay in response and would like to thank you for waiting patiently. I spoke to Pat over at the vendor and it is not that they have to receive so many orders to manufacture these for you, they are actually missing an important material that is used in making these, and are waiting on that product to come in. They have been on a large manufacturing backorder since last year sometime and have been trying to play catch-up since then. No matter how many of these we would put on order here would cause us to get them to you any sooner. I apologize. The dates have changed to: BSN-35-171669 (08/20), BSN-35-171676 (09/29). If you have anymore questions or concerns feel free to contact us via email, Live Chat or phone.

We appreciate your business.
Thank you,
Xavier
Summit Racing Equipment
The latest from Summit. My current struts and shocks are holding up okay, I'll probably install the rear Bilstein's soon, do my front brakes and hope the front struts hold up until I finally get these. This will be a minimum of 17 months on back-order.

We appreciate your recent order. This email is to notify you that part numbers BSN-35-171669 and BSN-35-171676 are currently out of stock. Based on the most recent information from our supplier, these parts are expected to arrive in stock for shipment on 11/29/2019.

We apologize for any inconvenience this may cause. If you have any questions in regard to this issue, please feel free to contact us athttps://help.summitracing.com/app/.

We appreciate your business.
Thank you,
Summit Racing Equipment
The latest from Summit. My current struts and shocks are holding up okay, I'll probably install the rear Bilstein's soon, do my front brakes and hope the front struts hold up until I finally get these. This will be a minimum of 17 months on back-order.
Absolutely asinine... Bilstein just needs to drop the B6 on this application. I've been looking to order for 2.5 years and can't in good conscious buy the fronts and just by my luck there is an early failure and need to get a replacement. Not waiting 2.5-3 years for a replacement. Love Bilstein for truck shocks, but this is downright stupid.
Apparently the dates they gave me really do mean nothing. I just got an email at the beginning of the weekend informing me that BSN-35-171669 has shipped. Back in July they said this strut would ship on 8/20, then last week said it would be 11/29, but it just shipped on 8/30. It shipped from Bilstein so Summit has no tracking number. Back in July they said the other part number would ship in late Sept. so hopefully it will be along in a month or so.
I just got the tracking number for the 2nd strut. One year and five months since ordering my shocks and struts, I'll have them all. Crazy, I'll probably never order Bilstein anything that is not in stock again.
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I have just replaced my front struts with a pair of Bilstein B4's. On the left side this appears to have thrown the camber on the left wheel from minus 1 deg to plus 0.5 deg. I measured this using my digital level on the side of the tire (avoiding the part that bulges at the bottom).

My before measurements on both sides correspond with the measurement taken by Firestone on their lifetime check about 500 miles ago. My numbers were within 0.2 deg of what Firestone found.

As I am on the hairy edge of being out of spec I think I will hog out the bottom hole on the new shock just a touch and reassemble.

I will aim to get about minus 0.5 to minus 1.0. The right side did not change.
Ok so the above message appears to be bogus.

I took the car for a drive around some tight curves and the new B4's definitely drive better than with the old 117k mile GM shocks. I then bought it back to my shop and checked the camber with the same digital level.

First I checked the rear wheels as I have not made any changes.. my level agreed with Firestone's printout of the camber to within 0.2 deg.

I then checked the fronts and although I have not made any changes since the POSITIVE camber was noted, the front wheels were both at NEGATIVE 1.0 deg!!!.. Like WTF?

So either something changed during my test drive or (more likely) I was reading the level as a positive camber when in fact it was negative. Now I really don't usually make such bonehead mistakes but it is the most likely reason.

So the B4 Bilsteins out of the box appear to give about a -1.0deg camber which is within spec.

I will go and have a crisis while I forgive myself for being human!
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Here are a few pics people might find handy.

Instead of using a spring compressor I used two ratchet straps.. Seemed to work well.

To remove/replace the strut tower nuts I simply welded an old socket to the side of one the right size. This allowed me to use a torque wrench to tighten the nut while holding the shaft still with the torx bit thru the top of the socket. If you use the torque wrench at 90 degrees to the center line of the two sockets the extra torque length does not have to be computed.. in other words whatever value you put into the TW will be the torque set on the nut.

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Does the Cruze not have any kind of "easy" method of retention of the center shaft?

When I changed out the front struts on my brother's Mustang earlier this year, the stock center shafts basically had a slot for a flathead screwdriver. The Koni yellows have a hex, which makes it a lot easier to hold it still.
Thats what the torx bit is for. The trouble is the nut sits low in the well of the strut tower so its hard to get an open ended wrench on it. Thats why I used the sockets welded together.

Now you could use a single socket (with the torx bit through the square hole) then use a pipe wrench to turn the outside of the socket. No good way to torque the nut doing that though.
Gotcha, this is on the new struts?

I think they actually make a socket that is open in the center to allow an allen wrench to fit. The Konis on the Mustang were too tall, especially since its an actual hex up top, but they only needed to go to 85 ft-lbs - pretty easy to do (guesstimating) with the 24mm wrench for the nut, due to its length.
Yes there is a special tool but it was easy for me to knock something up from my box of old sockets. The GM shocks and the B4 Bilsteins are basically the same.. The GM shocks use a T50 torx and the B4"s use a T45. The new shock to body nut is smaller than the 24mm (across) flats than the original.. I managed to spin them tight with an impact wrench and not bother holding the shaft.
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So even stock is better than the garbage I had to deal with:


The Konis were far superior to that:
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Yeah, the torx holds the shaft securely.. That screwdriver slot is way shoddy.
It worked on one side, but the other side it started to "strip out" to the point where the screwdriver (a big long one, I must add) would just pop right out. My big M18 impact would just spin the nut and shaft together too - I got lucky that my air compressor was a bit low on air that gave my IR air impact just the right combination of slower speed and the proper ugga-duggas to pop it loose from the shaft.
I've had the B6 shocks and struts on my Cruze for over 2 years now. They are great, just a touch firmer than the original units and I expect they will last the rest of the life of the car. Hopefully the car lasts as long as I want it to.
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I'm still running the Bilsteins if anyone's curious. They're still flawless. A little noisy in the back when it's below 10 degrees F, but otherwise they've been flawless.
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I'm still running the Bilsteins if anyone's curious. They're still flawless. A little noisy in the back when it's below 10 degrees F, but otherwise they've been flawless.
Better yet, the rear shocks are suddenly available again (Summit Racing and Tire Rack both have them in stock, though the latter you'll have to search by the PN, as they don't show them as fitting the Cruze for whatever reason).

I bought a pair, just for when the time comes. I'll grab the struts later (or now, haven't decided).

Pen Writing implement Musical instrument Office supplies Writing instrument accessory
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Also, I've been doing A LOT of towing latey. We just moved in August and I've been hauling my 6x10 aluminum trailer. That's 580 pounds of trailer and typically around 500-1100 pounds of stuff in it. These shocks drastically improved how the car handled the trailer.
That's good to hear - should deal with the extra ~3-400 lbs the Diesel lugs around at all times.
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