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Stock tb is 2" is the intercooler outlet 2.5"?
Intercooler is 2.25 and so is the tb. There's a bump on the top of the intercooler inlet and outlet that lines up with a keyway on the stock quick connects that should be filed off so the coupler will slip on as far as possible. I had to use a 2.5" coupler to get over the bump. I just didn't feel like figuring out how to remove the intercooler to fill off the nubs/bumps.
 
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