2014 Cruze 2.0 diesel...119k on the Odometer. My DIC gave me a warning that my exhaust fluid is poor quality. 100 mile count down to 65mph mode. I have about 4" of DEF left in the tank. Has anyone encountered this before? Do I simply siphon out the def in the tank and refill with new...or is this also a nox sensor problem? Thanks in advance for any help.
Here is what I did to fix mine.
1.) Drain and replace the DEF fluid.
2.) Make sure exhaust bolts on pipe under the middle of the car are not broken. This is a know weak point. Replace gasket there you may have to drill out old stud, to do this you must remove the exhaust from up front. These are very hard bolts, I used a grinder and cut off wheel, replace with grade 8 bolts I double nutted mine too.
3.) Replace DEF injector or you can try to clean with water. I replaced mine.
4.) Replace NOX2 sensor this is the farthest one back behind the SCR.
5.) Replace DEF pump.
Must perform 1, 2 and 3 before going for test drive, this is real tricky since you are probably on the death countdown. Your choice, I did get limited to one of the slower speeds which made clearing the code real difficult.
Testing and clearing the error. ECM must clear the error itself by being satisfied the system is fixed.
Go for the test drive, must drive about 30-40 minutes, for the first 8-10 minutes ECM does not monitor NOX2 because everything had to get hot.
What you will see.
1.) NOX 1 comes alive, starts giving normal readings, hard accelerations NOX1 goes way up say 500-900 PPM.
2.) Next, NOX 2 comes alive and will start reading lower but is very slow to follow NOX1. THERE MUST BE A 30% reductions from NOX2 to NOX1, example
NOX1 reads 700 PPM NOX2 should not be over 210 PPM. Best to check this when at a constant speed cruse on level ground so NOX1 will be somewhat stable.
Also you will need to do a few full throttle accelerations and then let completely off the throttle, on ramp works good.
I shot gunned mine because of the death count and not wanting to pay the dealer $120 an hour plus 2x the cost of parts compared to ROCK AUTO.
Good Luck
Mike