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BNR tuned DYNO RESULTS and info

7.6K views 34 replies 9 participants last post by  XtremeRevolution  
#1 · (Edited)
Hi guys,

I was BNR tuned for about 4 years. Jerry kept telling me that I had a boost leak when I would expect an update. I spent over a year and 100+ data logs trying to find this mysterious boost leak. I decided to take the car to a local dyno tuner to diagnose where this boost leak is coming from.
Mods at the time were:

BNR tuned
BNR FPCM
BNR WGA
stock turbo
ZZP downpipe
ZZP intercooler
Ported intake manifold
AEM intake
GFB bypass valve
42 Bosch green injectors
MSD coil pack
Straight E85

Here are the dyno results and analysis from my local dyno tuner:

Image
Image


My dyno tuner, Kye, basically said it runs like junk because the tune is garbage.

So no boost leak and 143HP! I gave Jerry the results and he said that dynos are off by up to 110HP and no updates until I had to ask for them separately, dull KR sensor and increase timing. Jerry took over a month for these two basic updates with minimal improvement.
Not long after, I started burning oil but I don't think it was tune related and I did a complete rebuild (pretty sure just the turbo oil seals gone). I installed a ZZP V3 turbo and valve springs during the rebuild and refreshed the entire motor.
I sent Jerry a log and no update other than telling me how bad chinese turbo castings are. I sent him another log and no update but he did say there's a boost leak again. This took over a month and still no update for my new turbo build. Because the boost was spiking and hitting overboost super easy I had to learn how to tune it myself so I bought the HPTuners MPVI3. In a couple of weeks, I managed to control the boost spike so I could drive the car. I sent Jerry another log and he said they can't edit the tune now as I have edited it. And there lies the death of BNR and the misery of unlimited free retunes for new parts.
I couldn't optimize the tune at all myself so I finally got the tune from Tim at ZZP. What a legend. I'm installing the ZZP cam upgrade now as BNR don't know how to tune for cams.
I haven't dyno'd yet, but it's a beast and still more to go with the cams.

Muz...
 
#5 ·
I'm a Christian and have been with BNR since they started tuning their own cars. Does that make me a lesser "Christian" than you? Weird post to make, during the holiday season at that.

Why did it take you 18 months to report this experience, during the busiest holiday season for both companies, right after BNR releases the GTS250 to compete with the V3? As a Christian, don't you also believe that there are no coincidences?

If you look at the actual tuner notes (item 3), the dyno operator clearly states that there are erratic/unexpected knock readings. Further down the line, it is re-affirmed that there are large amounts of knock being reported. You requested that the sensor be "dulled," which essentially means forcing the ECU to ignore a reported fault. To my knowledge, that's not how BNR operates because it places the engine at risk. The correct fix is to address why the high knock is being reported (could it be your sudden burning of oil?). This is like sticking electrical tape over a check engine light.

Dyno operator recommends replacing the knock sensor. Was the knock sensor replaced? There's no indication from the initial post that it was.

Moving on, we're supposed to believe that the car started burning oil a month after all of this happened, and that the car was in perfect mechanical and electrical condition prior to that? In my experience, that's not how any of this works. What was the fix for the oil burning issue?

Finally, you said that BNR said the chinese castings were junk. Can you provide proof of this?

I'm sure Tim is a fine tuner, since I've heard of him before, but this post is just...weird.
 
#4 ·
FWIW I used to have a Grand Prix. I came across ZZP about 15 years ago and have been using their stuff for about 15 years. I have never been let down by them, they are even good about answering my questions when I have emailed them.

I have often thought GM should get with them, to make ZZP versions of some of their vehicles.
 
#6 ·
So, you edited the tune, on your own and are upset they cannot edit anymore for you? Do you realize the liability that would create?

No wonder you only made that little bit of power, there is something wrong with your engine/vehicle. Knock sensor is there to save your motor... would you rather it blow up?

Since you brought religion into this, for some odd reason, I think you need to have a come to Jesus moment and get back to reality.
 
Save
#8 ·
Like others have said, it's quite suspicious that you left a review on ZZP's website for their tune back in March, but all of the sudden now you're here posting this as we're going into the busiest time of year for both companies...

But to address this bit by bit-

1. Yes I told you you had a boost leak OR a leaking injector. Your fuel trims were off the charts negative, meaning you're either losing air somewhere or getting too much fuel versus what is being commanded. So there are only two possibilities, this isn't magic. You either have an air leak, or a fuel leak, or potentially a bad MAF sensor but that is far less likely than the other two options. You told me you installed brand new Bosch 42LB injectors from a reputable shop. If the injectors are not the issue, what option remains? A boost/vac leak. Over the course of our years of tuning, you did in fact find multiple boost leaks, and faulty fuel injectors. See screenshot.

Image



2. You were told by BNR AND the dyno operator you went to that you had extreme knock spikes and I asked you if you had something rattling around, like a heat shield or exhaust part, that would be triggering false knock from the sensor. Knock is detonation, and if the engine computer detects knock (false or otherwise), it will reduce power in any way it can to save the engine. The dyno operator commented that the BNR tune you took to his dyno was conservative on fuel and boost (you can read this in the report you posted) and therefore this knock must be false. He recommended you get a new knock sensor.

Image



3. I did say dynos can be off by a ton, depending on the operator, but you're making it seem like I said your specific dyno was 110HP low or something. Here's what I said:

Image


4. I didn't say chinese castings were junk. You asked me if certain parts would fit the chinese castings on the zzp turbo. I told you they most likely wouldn't.

Image


5. You also still had DTCs for crankshaft position sensors all kinds of strange random activity, where I again told you that you had either a boost leak or some other issue based on the logged data.

Image




6. After all of this, and with what I would assume is still a motor that is running like crap due to mechanical issues that have likely either never been resolved, or were resolved after this conversation, you told me you bought HPTuners and were editing things in the tune, and wanted me to continue making edits to whatever you made.

Image




I don't think its crazy for me to not want to touch a file that you've been all through and made changes to who knows where and what. I am not going to put the BNR name on a file some random guy is editing and changing so he can go max out the boost tables, blow the motor, and make a post that BNR blew his engine.

I'm happy for you that you got the car running in whatever fashion you accept as good. Best of luck to you.

Next time you go to bash someone's reputation, don't leave out things or make things up, it's not very Christian of you.
 
#9 ·
Like others have said, it's quite suspicious that you left a review on ZZP's website for their tune back in March, but all of the sudden now you're here posting this as we're going into the busiest time of year for both companies...

But to address this bit by bit-

1. Yes I told you you had a boost leak OR a leaking injector. Your fuel trims were off the charts negative, meaning you're either losing air somewhere or getting too much fuel versus what is being commanded. So there are only two possibilities, this isn't magic. You either have an air leak, or a fuel leak, or potentially a bad MAF sensor but that is far less likely than the other two options. You told me you installed brand new Bosch 42LB injectors from a reputable shop. If the injectors are not the issue, what option remains? A boost/vac leak. Over the course of our years of tuning, you did in fact find multiple boost leaks, and faulty fuel injectors. See screenshot.

View attachment 305086


2. You were told by BNR AND the dyno operator you went to that you had extreme knock spikes and I asked you if you had something rattling around, like a heat shield or exhaust part, that would be triggering false knock from the sensor. Knock is detonation, and if the engine computer detects knock (false or otherwise), it will reduce power in any way it can to save the engine. The dyno operator commented that the BNR tune you took to his dyno was conservative on fuel and boost (you can read this in the report you posted) and therefore this knock must be false. He recommended you get a new knock sensor.

View attachment 305087


3. I did say dynos can be off by a ton, depending on the operator, but you're making it seem like I said your specific dyno was 110HP low or something. Here's what I said:

View attachment 305088

4. I didn't say chinese castings were junk. You asked me if certain parts would fit the chinese castings on the zzp turbo. I told you they most likely wouldn't.

View attachment 305089

5. You also still had DTCs for crankshaft position sensors all kinds of strange random activity, where I again told you that you had either a boost leak or some other issue based on the logged data.

View attachment 305090



6. After all of this, and with what I would assume is still a motor that is running like crap due to mechanical issues that have likely either never been resolved, or were resolved after this conversation, you told me you bought HPTuners and were editing things in the tune, and wanted me to continue making edits to whatever you made.

View attachment 305091



I don't think its crazy for me to not want to touch a file that you've been all through and made changes to who knows where and what. I am not going to put the BNR name on a file some random guy is editing and changing so he can go max out the boost tables, blow the motor, and make a post that BNR blew his engine.

I'm happy for you that you got the car running in whatever fashion you accept as good. Best of luck to you.

Next time you go to bash someone's reputation, don't leave out things or make things up, it's not very Christian of you.
HOLY TRUTH BOMB! With screenshots for proof. :whistle:
 
#13 ·
OK, well rather than pointing out specific posts for convenience, here's my entire script from BNR tuning...

Hi,

I have attached the first read file from the Autocal.
I have installed an AEM cold air intake kit and use 98 octane fuel.


Kind regards,
Murray Snow.
.
CTZ
E78_0001.ctz
(2.33 MB)
B
Bad News Racing
, said 6 years ago
Hey Murray,
Here's the tune
COZ
BNR TUNE.coz
(189 KB)
M
Murray Snow
, said 6 years ago
Hi,
The flash went well, the car goes good!
I have attached the datalog file.
I’m using 98 octane fuel and the AEM CAI.
An aggressive tune would be good, without the need to upgrade the injectors.

Thanks,
Murray.





EFI
E78_0006.efi
(1.54 MB)
B
Bad News Racing
, said 6 years ago
It's got some KR, what are your spark plugs gapped at? Might need to make them tighter.
M
Murray Snow
, said 6 years ago
Hi Jerry, I haven't touched the spark plugs since I got the car a few months ago. Do I need to do that before the tune? Is there a guide or something? Any advice? Also I could get a better datalog if that helps. I revved it higher in 1st gear I think and didn't redline it. Sorry haven't done this before. Thanks, Murray.
M
Murray Snow
, said 6 years ago
I just did a quick datalog, (E78_0008) WOT second gear (two runs) till it hit rev limiter.
Knock retard = 4.0
Retard Due to knock = 3.5
Much lower than the 11.8 in the first log I sent, but only a quick run.
Also, another quick run (E78_0007) just after I sent the first log was 5.1 and 4.0
Will look into the spark plugs and gap.
I have attached both files.
Thanks,
Murray.
EFI
E78_0007.efi
(267 KB)
EFI
E78_0008.efi
(395 KB)
M
Murray Snow
, said 6 years ago
A friend is going to show me how to gap the spark plugs as I haven't done this before. Do you have a recommended gap to set them at? What numbers should I see on the data log so I can check the results? So from what I can tell, it will be fine to tune the car but I will likely lose top end power until I gap the spark plugs. Is this correct? Thanks, Murray.
M
Murray Snow
, said 6 years ago
The gap was 0.028 and I gapped them to 0.0185.
I recorded a new log.
EFI
E78_0009.efi
(1.35 MB)
B
Bad News Racing
, said 6 years ago
Hey Murray,
Here's an update for more power, looks a lot better.
COZ
BNR TUNE.coz
(189 KB)
M
Murray Snow
, said 5 years ago
Hi Jerry,
I have just ordered the BNR wastegate actuator. I have attached a new log file for review and to see if any more gains can be made. A more aggressive tune would be great if possible, especially in high rpm.
EFI
E78_0020.efi
(2.04 MB)
M
Murray Snow
, said 5 years ago
I forgot to mention that near the end of the log, overboost is triggered. It sometimes happens when going up hill in 4th gear and above.
Kind regards,
Murray...
M
Murray Snow
, said 5 years ago
Hi Jerry,
I have just ordered a ZZP catless downpipe too. Not sure how to proceed. Should I wait until I have it installed to send you a data log or can you adjust the tune for it beforehand? The downpipe will be on an otherwise stock exhaust so I'm expecting the CEL to go on. I also have the AEM intake which you have already tuned for. So far just the base tune and one custom tune.
Thanks for your time,
Murray...
M
Murray Snow
, said 5 years ago
Hi Jerry,
I've decided to port the intake manifold too. So I'll send in a data log after I have the downpipe and ported manifold installed. Not sure what you want to do in the meantime. If you could just adjust the tune to not throw the CEL would be great, but I'll just leave it up to you to figure out what you can fit in. I can just turn off the CEL with my EFILive device in the meantime if necessary.
Sorry for the confusion,
Kind regards,
Muz...
M
Murray Snow
, said 5 years ago
Hi Jerry,
I have the ported intake manifold and the ZZP downpipe installed now. I have attached a few logs for review. The BNR WGA has been shipped too. I have the Rislone Injector Cleaner in the fuel at the moment, which might explain the misfires in one of the logs as it's never happened before. Also new plugs as the original iridiums have done over 100,000. NGK BKR7E V-Groove (copper core), which I'm assuming is the Aussie version. I gapped them to 22 thou. I have been trying to reduce the KR so any help there would be good.
Kind regards,
Murray...
EFI
E78_0036.efi
(630 KB)
EFI
E78_0035.efi
(508 KB)
EFI
E78_0034.efi
(233 KB)
M
Murray Snow
, said 5 years ago
another log
EFI
E78_0037.efi
(250 KB)
B
Bad News Racing
, said 5 years ago
Here's an update, let me know if it takes care of the overboost.
COZ
BNR TUNE.coz
(189 KB)
M
Murray Snow
, said 5 years ago
Hi Jerry,
It actually hasn't hit overboost since the downpipe and ported intake manifold install. I'm assuming it doesn't need as much boost to reach torque requirements. Thanks for the update, I'll give it a run and log the data. Also no CEL has appeared either.
Kind regards,
Murray...
M
Murray Snow
, said 5 years ago
It hit overboost up the first hill in 4th. Also it stalled while idling at the end of the 2nd log, but probably just the computer adjusting. The boost jumps around quite a bit around 20-22psi too. Still waiting for the WGA to arrive, so maybe that will fix it?
EFI
E78_0050.efi
(329 KB)
EFI
E78_0049.efi
(262 KB)
EFI
E78_0048.efi
(319 KB)
M
Murray Snow
, said 5 years ago
Hi Jerry,
The boost is wobbly, lol. Also the injector duty cycle is up to 97% from about 85% and not making any more power. Also there is more KR. I'll go back to the last tune for now. Will bigger injectors fix the KR?
Kind regards,
Murray...
EFI
E78_0051.efi
(426 KB)
M
Murray Snow
, said 5 years ago
It looks like the KR is only before the engine reaches temperature. Looking back at logs it goes away mostly and has been generally up to about 2°. I might try adding some octane booster but it might not be high enough to worry about. I've never actually heard any pinging. Also the old tune had been running real good as a reference...
Murray...
M
Murray Snow
, said 5 years ago
Hi Jerry,
I went back to the old tune and it's the same, but it's not hitting overboost. It looks like the OE WGA is failing, the max boost has dropped and it's a wobbly line on the chart. I guess just a coincidence and luck that I have a new one arriving hopefully before the end of the week. Power has dropped also.
Kind regards,
Murray...
EFI
E78_0053.efi
(648 KB)
EFI
E78_0052.efi
(754 KB)
M
Murray Snow
, said 5 years ago
Hi Jerry,
The new WGA is installed and with the new tune it runs fine with no overboost. I started at 1 full turn and now on 2 full turns. Boost holds much, much better in high RPMs but it's making less power. I added octane boost and it's back to the same power before the downpipe, intake porting, WGA and updated tune. Not sure why I'm not making more power? Can you update the tune for more power?
The last log attached is after adding the octane booster.
Kind regards,
Murray...
EFI
E78_0060.efi
(786 KB)
EFI
E78_0059.efi
(735 KB)
EFI
E78_0058.efi
(174 KB)
EFI
E78_0057.efi
(389 KB)
EFI
E78_0056.efi
(438 KB)
M
Murray Snow
, said 5 years ago
this was the peak power I've logged...
EFI
E78_0040.efi
(562 KB)
M
Murray Snow
, said 5 years ago
Hey, power has picked up. I'll report back in a couple of days...
M
Murray Snow
, said 5 years ago
Hi Jerry,
There is still no more power top end even though the boost holds consistently to over 6000rpm. Also the KR is pretty high. The 0064.efi log shows the highest KR I have seen, it spikes in one place. Any idea what is causing it?
Will bigger injectors and tune update solve the KR and increase high rpm power?
Kind regards,
Murray...
EFI
E78_0064.efi
(3.21 MB)
EFI
E78_0074.efi
(118 KB)
EFI
E78_0073.efi
(5.38 MB)
M
Murray Snow
, said 5 years ago
I forgot to mention that after a few days the boost increased to nearly 25psi and hit overboost very quickly in any gear. I reflashed the tune and back to normal. Not sure if this was a drop in air temperature or not. 0074.efi is a quick log of the massive boost...
B
Bad News Racing
, said 5 years ago
Could have been the weather change. Here's a tune that should be less likely to overboost, but if the current one isnt doing it anymore, you can definitely keep using it. Maybe name it something else and just have it available.
COZ
BNR TUNE.coz
(189 KB)
M
Murray Snow
, said 5 years ago
Thanks Jerry, I haven't had a chance for much driving or testing, but it hasn't overboosted since last week.
I will have my new Bosch 42# injectors in a day or two so a tune edit for these will be needed please.
Kind regards,
Muz...
M
Murray Snow
, said 5 years ago
Injectors have arrived.
It hit overboost in 5th up a hill so I've flashed the new tune update. Boost and power are down. Hopefully the new injectors will fix the knock retard when I have the tune for them. The first custom tune still seems to be the best, even though boost drops massively before 5000rpm. Any chance to get all this sorted out Jerry?
Thanks,
Muz...
B
Bad News Racing
, said 5 years ago
Here's the update for the 42LB injectors. Log it please, I'll need to see where the boost is at and we can start bringing it back up.
COZ
BNR 42LB.coz
(189 KB)
M
Murray Snow
, said 5 years ago
Thanks for the update. Here is the log...
EFI
E78_0085.efi
(967 KB)
M
Murray Snow
, said 5 years ago
Hi Jerry,
Here is a third gear pull to rev limiter...
Kind regards,
Muz...
EFI
E78_0087.efi
(629 KB)
B
Bad News Racing
, said 4 years ago
Update, log again
B
Bad News Racing
, said 4 years ago
Update, log again
COZ
BNR 42LB.coz
(189 KB)
M
Murray Snow
, said 4 years ago
Thanks Jerry, here is the log...
EFI
E78_0091.efi
(686 KB)
B
Bad News Racing
, said 4 years ago
Update! No further logging needed on this unless it starts going into limp mode or something.
COZ
BNR 42LB.coz
(189 KB)
M
Murray Snow
, said 4 years ago
Hi Jerry,
I'm really not happy with this tune. I had the most torque and least KR with the original custom tune after I installed the ZZP downpipe and ported the manifold. Things started going wrong when the original tune was changed. KR went way up, so did INJDC1 and torque went down. Then with the re-tunes for the larger injectors there were no improvements. I was expecting big improvements and gains with the downpipe, ported manifold, BNR WGA, 42# injectors and all the re-tunes for these parts.
Please review and explain what's going on with these tunes because I can't go back to the original tune with the new injectors.
Regards,
Murray...
B
Bad News Racing
, said 4 years ago
Try this, I found a table that was bugged in the previous tune. Log please.
COZ
BNR 42LB.coz
(189 KB)
M
Murray Snow
, said 4 years ago
Hey Jerry,
Nah, KR has gone up a lot and boost is all over the place. Peak torque seems about the same. I have a couple of decent length logs for you.
Murray...
EFI
E78_0100.efi
(2.89 MB)
EFI
E78_0099.efi
(2.43 MB)
M
Murray Snow
, said 4 years ago
Could it be tuned for the wrong octane level? I discovered the octane ratings are different in Australia. Australian 98 octane is RON ratings and US is AKI or something. It think Aussie 98 is about 94 US, maybe the 93...
B
Bad News Racing
, said 4 years ago
It's possible you've got something rattling, like a heat shield or something. I made a completely new tune with all BNR updates in it, can you log it please.
COZ
BNR 42LB.coz
(189 KB)
M
Murray Snow
, said 4 years ago
Thanks Jerry, here is the log. It's looking a lot better than the last tune. I'll keep troubleshooting on my end.
Murray...
EFI
E78_0107.efi
(1.11 MB)
M
Murray Snow
, said 4 years ago
A couple more logs, KR drops off...
EFI
E78_0109.efi
(951 KB)
EFI
E78_0108.efi
(863 KB)
B
Bad News Racing
, said 4 years ago
It looks like you have a boost leak, can you check for leaks and let me know.
M
Murray Snow
, said 4 years ago
Hi Jerry,
Lots has happened! I boost leak tested, all three PCV valves/diaphragms were gone. It slipped by me because the intake nipple was still there and there was no hissing/suction on the cover. All the vacuum was going through the turbo inlet. I replaced the cover and both PCV valves. It's not perfect but it takes about 30 seconds to drop from 20-10psi. One of the new 42# injectors is causing the misfire, still gotta sort that out, but doesn't look like a huge problem. Replaced the gasket with the cover and also a new intake gasket. Spark plugs seem OK for now. KR seems largely fixed except for when the engine is cold, but that's probably normal I suppose. Torque is still lower than expected and boost in top end is low, but here is a long log so I'm assuming that's just because it's the first tune as you asked to be logged. This is all on the full new tune you made me. Thank you for finding the boost leak, it revealed many problems with the leak test.
Kind regards,
Murray...
EFI
E78_0122.efi
(4.93 MB)
B
Bad News Racing
, said 4 years ago
Here's a minor update. Looks like it might still have a little bit of a leak, but I can't 100% say- it could be any number of things.
COZ
BNR 42LB.coz
(189 KB)
B
Bad News Racing
, said 4 years ago
I saw your email about the o2 sensors, maybe check those out and then let me know. The tune update was for a little more boost, so you're good to still use it
M
Murray Snow
, said 4 years ago
Thanks for the update Jerry. I've ordered a new pre-cat sensor. I thought it was going to arrive today but it hasn't. I'll let you know how it goes, I'm hoping it will sort out the trims and correct it from running rich...
M
Murray Snow
, said 4 years ago
Hi Jerry,
The tune is good! The new pre-cat O2 sensor made no difference. After looking at logs more, the O2 sensor drops to 0 volts when off throttle, so under vacuum, like you said. The boost leak test took 2 minutes to drop from 20-10psi. There was an intermittent leak through the oil filler cap so I replaced the o-ring but made no difference. I have no clue where the air could be coming in as it seems 100% air tight under pressure. Any ideas or advice?
Thanks, Murray...
B
Bad News Racing
, said 4 years ago
Could be valve cover gasket, could even be an exhaust leak or something.
M
Murray Snow
, said 4 years ago
Hi Jerry, I've done some work. New: MSD ignition coils, BKR8EIX's, purge valve, aftermarket BPV (GFB) and post-cat O2 sensor. No boost leaks. The boost holds much better with the BPV so it needs a bit of tweaking as it seems to dip then goes up again. While the post-cat O2 sensor was unplugged the STFT stopped spiking to 99% but obviously threw a few codes. With a new sensor the STFT started spiking to 99% again, have no idea what's going on there. Also seemed to lose a bit of low end torque while unplugged. Also it was throwing a P0172 rich code before all this but not after the recent work. The logs show that it starts going rich after it starts purging, but the new purge valve made no difference it seems. I changed some PID's for logging and it shows that the CanVent Open Circuit Test (CANVOP) fails. Not sure exactly what this should be but it fails 100% of the time, which makes me think it's not connected but I haven't had a chance to get under the car to check it. Possibly when it purges it's sucking in from the tank without the vent closed?
A lot to review so I thank you for your patience. On a good note, the KR is considerably lower now which I'm attributing to the new coil and plugs, but not sure.
Kind regards,
Murray...
EFI
E78_0163.efi
(800 KB)
B
Bad News Racing
, said 3 years ago
Yeah it's still real rich like it has a boost leak (or evap leak). Check that canister and let me know.
M
Murray Snow
, said 3 years ago
Hi Jerry, there is no canister vent valve on this model (2011 Holden). That explains why the circuit test fails. I disconnected the purge solenoid electrical plug so it stays closed and reset the ECM, the LTFT still went back to about -26...
B
Bad News Racing
, said 3 years ago
Just to confirm, you are running 42LB injectors green bosch injectors? Where did you get them? If it's not a boost or vacuum leak, it could be a leaky injector, or it could be the air intake you're running, or even a dirty MAF sensor. That's what the trims tell you, the car is running rich or lean compared to what you're commanding, and in this case it's very rich. Do you have an atmospheric bypass valve?
M
Murray Snow
, said 3 years ago
Hi Jerry,
Yep, I'm running the bosch green 42's. I got them from a performance shop here in Australia, they are definitely genuine. There is a misfire following around one of the injectors though. I swapped back to the stock injectors with the first tune and it still runs rich. I've attached the log with the stock injectors for you to check out. I've got the GFB bypass valve, but didn't seem to make any difference from stock other than holding more boost top end. I've still got more diagnostics to run regarding any boost leaks, but from what you're saying it must be a pretty big leak, which should have shown up pretty easily. I also changed the AEM intake back to the stock air box and didn't fix it...
Murray...
EFI
E78_0167.efi
(809 KB)
B
Bad News Racing
, said 3 years ago
Yeah I'd check the intake manifold, valve cover, anything after the mass air sensor, before the cylinder. It's got some leak somewhere. I had one on a sonic/barina once that ended up being this little tiny vacuum hose on the back left side of the intake manifold.
M
Murray Snow
, said 3 years ago
Hi Jerry, been hitting overboost. It started when summer started getting hot but not sure if that's why. Here's a quick log hitting overboost.
Thanks, Murray...
EFI
E78_0177.efi
(80 KB)
B
Bad News Racing
, said 3 years ago
Here's an update to help it. Also looks like you have a vacuum leak going on, maybe check for that. Could be contributing.
-----------------------------
Please remember that data logs are handled in the order they are received. based on the last customer reply date and the typical wait time is currently 5-7 business days. If you continue to reply to your ticket before a BNR staff member replies, you are resetting the last customer reply date and pushing your ticket to the back of the line. If you need to check the status of your ticket, have an urgent issue needing attention, or add any additional information to it, please email customersupport@badnewsracing.net and let them know, and your ticket will be prioritized.

COZ
BNR 42LB.coz
(189 KB)
M
Murray Snow
, said 2 years ago
Hi Jerry,
I've installed the ZZP intercooler. I'm hoping it has fixed any boost leaks. Here is a log with it installed, it'll probably need some tweaking. It's not making full boost, otherwise seems good...
Thanks,
Murray...
EFI
E78_0181.efi
(958 KB)
B
Bad News Racing
, said 2 years ago
Still leaking. Do you have the PCV fix kit installed? If not, I'd recommend looking into that
-----------------------------
Please remember that data logs are handled in the order they are received. Current wait time is 1-2 business days for all requests.

M
Murray Snow
, said 2 years ago
I've gotta take off the intake manifold to check my pcv mod, I think the cheap epoxy may have melted. My 2011 Cruze won't do flex fuel, but will it do a straight E85 tune? Would my setup be capable of that? Or maybe with your FPCM upgrade?
Thanks,
Murray...
B
Bad News Racing
, said 2 years ago
Yeah it would do straight E85 all day with the 42s, no FPCM needed but wouldn't hurt.
-----------------------------
Please remember that data logs are handled in the order they are received. Current wait time is 1-2 business days for all requests.

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M
Murray Snow
, said 2 years ago
Excellent, I'd like to get that E85 tune please. I've just ordered the BNR FPCM. I'll try to get that vacuum leak sorted out in the meantime, I'm getting closer.
Thanks, Murray...
M
Murray Snow
, said 2 years ago
Hi Jerry,
There was a leak in the boost gauge, this should have fixed it.
Murray...
EFI
E78_0182.efi
(1.72 MB)
B
Bad News Racing
, said 2 years ago
It's still really rich, maybe a leaking injector or something? Or still a boost leak? This tune isn't optimized for E85 but will let you at least run it. Fix the injector or boost leak and log this
-----------------------------
Please remember that data logs are handled in the order they are received. Current wait time is 1-2 business days for all requests.

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COZ
BNR 42LB E85...
(189 KB)
M
Murray Snow
, said 2 years ago
Thanks Jerry, the E85 tune is good for now. Almost certainly ruled out a boost leak now. Got a new MAF sensor on the way...
B
Bad News Racing
, said 2 years ago
Awesome!
-----------------------------
Please remember that data logs are handled in the order they are received. Current wait time is 1-2 business days for all requests.

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M
Murray Snow
, said 2 years ago
Is it the short and long term trims telling you it's rich? I had been trying to fix that for ages and I went back to stock injectors and their tune and the trims were still way off. Would you mind checking the first log I ever sent you to see if it's running rich please? The trims were off since I bought the car it seems...
M
Murray Snow
, said 2 years ago
Also the MAF sensor didn't fix the trims, got a MAP sensor on the way...
B
Bad News Racing
, said 2 years ago
They've always been slightly rich, but not as bad as they are now. Have you ever done the PCV fix? The PCV system on these is terrible and always goes bad.
-----------------------------
Please remember that data logs are handled in the order they are received. Current wait time is 1-2 business days for all requests.

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M
Murray Snow
, said 2 years ago
OK thanks. I've done the PCV fix, I took the intake manifold off a few weeks ago to check the cheap epoxy I used on the PCV fix. It seemed OK but I redid it anyway with JB Weld but it wasn't the issue. I might test it with the PCV system completely blocked/disconnected. Still waiting for the new MAP sensor to arrive...
B
Bad News Racing
, said 2 years ago
Ok, let us know!
-----------------------------
Please remember that data logs are handled in the order they are received. Current wait time is 1-2 business days for all requests.

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M
Murray Snow
, said 2 years ago
Hi,
Not sure why this ticked closed as I haven't got the optimised E85 tune yet.
Kind regards,
Murray...
B
Bad News Racing
, said 2 years ago
I need to see a new log once the PCV is fixed and stuff is all. Shoot me a log and we'll adjust as needed.
-----------------------------
Please remember that data logs are handled in the order they are received. Current wait time is 1-2 business days for all requests.

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M
Murray Snow
, said 2 years ago
Thanks Jerry, much appreciated, I haven't been able to fix it yet. Here's the log for now...
EFI
E78_0185.efi
(742 KB)
B
Bad News Racing
, said 2 years ago
Adjustments for FPCM
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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COZ
BNR 42LB E85...
(189 KB)
COZ
BNR 42LB FPC...
(189 KB)
M
Murray Snow
, said 2 years ago
Thanks, here is the E85 log...
EFI
E78_0186.efi
(845 KB)
B
Bad News Racing
, said 2 years ago
There's a TON of knock retard, but it's happening at weird times. Anything rattling around? A heat shield or anything maybe?
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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M
Murray Snow
, said 2 years ago
Hey, just replying to keep the ticket open. I've got the car booked into a performance shop on Monday to sort out these problems. Will shoot you a log once resolved.
Thanks, Murray...
B
Bad News Racing
, said 2 years ago
Moving this to "waiting for customer" status as the only tickets to be in "open" status are the ones that are waiting for a reply from us. It will move back to open when you reply.
M
Murray Snow
, said 2 years ago
Hi Jerry,
The car has been to a performance shop for diagnostics on a dyno. I have attached a few pics of the results. These results are using the E85 tune before the FPCM update. I have put a new knock sensor in but it didn't make any difference.
Murray...
JPG
IMG202203251...
(990 KB)
JPG
IMG202203251...
(874 KB)
JPG
IMG202203251...
(1.37 MB)
B
Bad News Racing
, said 2 years ago
Ok, so do you want me to turn down the knock sensor's sensitivity? I can do that but I don't do it usually because then people have problems down the road and love to blame me turning down the knock sensor at their own request.
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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M
Murray Snow
, said 2 years ago
Is the KR the reason why you can't add more timing and power? Dyno results are only 140HP but it should be much higher than that. It would be good to reduce the knock sensor sensitivity as we know it's definitely false knock with the current setup. I'll have to take off the valve cover to check valve lash and anything loose that could be causing false knock. I'm really keen on getting this E85 tune further optimised...
B
Bad News Racing
, said 2 years ago
Did you dyno the vehicle completely stock on THAT specific dyno? If not, you can't really say 140HP is low. There is no standard for dyno testing results, the same car could make 100HP on one dyno and then go to a dyno of the exact same type down the road and make 180HP. It all depends on the gear used, the load used, the input conditions for the test, etc. I had a customer with a 2nd generation cruze with a big turbo go make 160HP on a dyno by him, get all mad, go to another dyno with ZERO changes to the car or tune and make 270HP. Dynos are great tools for tuning cars and seeing where the engine is losing power and needs adjustment but without a completely stock tune stock parts pull, it's impossible to know what you gained.
Here's the E85 tune with the knock sensors dulled
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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COZ
BNR 42LB E85...
(189 KB)
M
Murray Snow
, said 2 years ago
Thanks Jerry,
Yeah fair enough. The only comparison was with the AEM intake, everything else stock. In EFI live data log it showed 224nm, since then it's been as high as 318nm but usually around 290nm. Not sure how accurate any of that is though. The dyno guy said there's almost no timing in the tune so I figured that's because of the false knock and why it seems down on power...
M
Murray Snow
, said 2 years ago
The engine runs better with the update. Here's the log if you need to check anything 👍
Thanks!
EFI
E78_0191.efi
(764 KB)
M
Murray Snow
, said 2 years ago
Is it possible to add more timing to it now?
B
Bad News Racing
, said 2 years ago
Here's an update with more timing
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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COZ
BNR 42LB E85...
(189 KB)
M
Murray Snow
, said 2 years ago
Thank you!
M
Murray Snow
, said a year ago
Hi Jerry,
I'm rebuilding the engine because it started burning a lot of oil. At first I thought the piston ring lands had busted due to the extra power but the pistons are good. Actually everything looks good, perhaps the valve stem seals have worn but it started burning oil all of a sudden. The stock turbo looks in pretty bad shape so maybe a seal has busted, so I'm replacing it with a fairly standard Maxpeedingrods street turbo, just because of my budget. I'm rebuilding the engine, all big and little end bearings look new so it looks like it's been rebuilt before I bought it, possibly because of busted pistons. The cylinders look spot on 72.5mm with all hone marks still, so I think it's probably been resleeved due to busted piston damage (2011 model). I'm hoping to resolve any false knock with the rebuild and all replacement parts. When rebuilt, I'm going to go back to the tune before you reduced the knock sensor sensitivity and added timing. Just letting you know if you have any input or advice on how to proceed. So after dissassembly everything looks good, main bearings are a bit worn but not too bad (going to replace). Cam bearings a little worn but all good. It's not any tuning problem so I'm not concerned about that.
Kind regards,
Murray...
M
Murray Snow
, said a year ago
Hi Jerry,
I'm installing the ZZP BWv3 turbo with the rebuild. Do I need an update before logging data for you? If so can you make the adjustments for me please? Also please return knock sensor sensitivity to normal.
Kind regards,
Murray...
B
Bad News Racing
, said a year ago
Take a log once it's all installed and back together. Idle and part throttle only. Just to make sure everything looks ok.
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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M
Murray Snow
, said a year ago
Hi Jerry,
The engine started well but I've got error codes P0016 and P0017, something with the cams or crank or sensors but not sure where to start. Thought it might just need a tune update for the new turbo though. Here's the log. I upgraded the valve springs and the BWv3 turbo. Also a very mild port/polish of the head, otherwise a stock internal rebuild.
Thanks, Murray...
EFI
E78_0194.efi
(209 KB)
M
Murray Snow
, said a year ago
Hello,
The crank sensor is faulty as the resistance on all wires is 'no connection'. That's why the cam codes were thrown. I ordered a new one today. It's runs fine and I'm sure I built the timing gear all good so hopefully that sensor will get rid of the codes. Got a couple of good data logs using the tune before you changed the KR sensitivity and timing. The BWv3 has the included WGA on it but I have a BNR WGA also, should I put it on? Also I have a GFB BPV which I can make fit, should I put that on? Other than that, it obviously doesn't run right so I'll leave that to you, lol...
Kind regards,
Murray...
EFI
E78_0196.efi
(2.14 MB)
EFI
E78_0195.efi
(1.22 MB)
M
Murray Snow
, said a year ago
Got rid of the machined-cast edges and stuff and removed part of the seat insert edge which added a large bump in the intake flow...
JPG
IMG202210070...
(2.04 MB)
JPG
IMG202210070...
(2.22 MB)
JPG
IMG202210070...
(2.11 MB)
JPG
IMG202210051...
(2.83 MB)
M
Murray Snow
, said a year ago
Also I matched the exhaust ports to just about 0.3mm-0.5mm under the BWv3 manifold size...
B
Bad News Racing
, said a year ago
I'm not sure if you can run the BNR WGA on the V3. It's not an OEM casting, its based on chinese knock off castings, so most stuff doesn't fit. Take a fresh log now that everything is installed and fixed for me
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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M
Murray Snow
, said a year ago
Hi Jerry, I haven't got rid of the P0016 and P0017 yet but everything else is finished and running really well considering it's the old tune. I installed the BNR WGA and it seems better than the included one, ZZP just said they make it harder to tune. There is a wierd boost cut off type thing which is like overboost but it doesn't cut the boost to 5psi, it hits at around 23psi. The timing seems good with zero misfires so I just need to remove the valve cover and cam solenoids to check the phaser adjustment but it would be good to get the tune updated in the meantime. Also if you can see why those codes are there would be awesome too.
Here's the new log.
Kind regards,
Murray...
EFI
E78_0198.efi
(548 KB)
B
Bad News Racing
, said a year ago
Fuel trims are real negative, usually indicates a boost leak or vacuum leak. Would explain why boost is low/fluctuating too
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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M
Murray Snow
, said 11 months ago
Hi Jerry,
I've bought HPtuners and have made a bunch of changes to the tune file which I'm free to edit and change BTW. So I've been able to control the boost and have good drivability, but there is still a lot of power to unlock because something is really limiting torque. Here is the tune and log attached. I've also installed an AEM wideband with OBD2 for logging. Reducing the max pressure ratio seemed to remove that massive fuel or boost cut out. Are you able make any changes or point me in the right direction for which table will be limiting power.
Thanks, Murray...
HPL
.hpl
(495 KB)
M
Murray Snow
, said 11 months ago
here is the tune file
HPT
leveling5 ...
(1.11 MB)
B
Bad News Racing
, said 11 months ago
Hi Murray,
I'm not able to edit a file edited by anyone else due to liability, our liability insurance won't cover us editing anyone else's files or supporting anyone else editing our files. Sorry.
-----------------------------
Please remember that logs/tunes are handled in the order they are received. Wait time is typically only a few days but can be up to 7 business days depending on ticket volume. Please do not reply to your ticket multiple times asking for updates, this will potentially reset your wait time as it updates the "last modified date" field that we sort by.

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M
Murray Snow
, said 11 months ago
Hey Jerry, no worries mate I'm learning to tune anyway...
 
#21 ·
All the logs, messages and pics are in the link in the post I copied the entire transcript to. Go through it and make up your own mind...
I made mine up. It’s your fault. @XtremeRevolution already caught your lie. Jerry didn’t say anything about how bad Chinese turbo casings are as you said in your first post. You even included the whole transcript where he doesn’t say that. You can’t be trusted.
 
Save
#22 ·
FFS, no you don't. The engine didn't blow up, the turbo oil seals were gone. The engine was in remarkably good condition with still hone marks in the cylinders. I already said it wasn't Jerry's fault so stop spreading bullshit mate FFS. I didn't rebuilt it correctly, I had to adjust the cam sensor rings to remove those two codes codes. If you must know, I scratched the surface of the head when I ported it and it eventually pushed a bit of the black rubber gasket material out and I was getting water in cylinder 4 so I have the head off now, it has been machined and it's almost ready to go with a new ZZP cam...
 
#23 ·
You said:
“I sent Jerry another log and he said they can't edit the tune now as I have edited it. And there lies the death of BNR and the misery of unlimited free retunes for new parts”

You’re blaming him because you edited the tune and want him to fix it. Then you ended the case with a smug comment saying you’re learning how to tune yourself. Then 8 months later come here and post this. Not sure what you think you’re doing, but ppl are gonna call you on your BS.
 
Save
#24 ·
FFS mate, stop posting single out of context quotes. Did you not read the rest where he didn't give me any tune for my new build?

I'm sick of replying to these bullshit accusations when all you're doing is blindly defending BNR...
 
#25 ·
And the part where you said he claimed Chinese casings were junk? You’re making a complete and utter fool of yourself and straight up telling lies. I’d be defending any other company too in this scenario. You’re way off base.
 
Save
#33 ·
See,
View attachment 305116

So he never said anything about chinese castings? FFS mate WTF is your problem...
Correct, but you accused him of it in your first post here. Anyway. Done wasting my time with you. If you can’t see what is wrong here that is your issue.
 
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