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What Was Your Spark Plug Gap?

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gap plug spark
163K views 474 replies 193 participants last post by  snowwy66  
#1 · (Edited)
If you changed your spark plug gap per this thread or this thread, please report what the original values were here. If you have yet to change them, please remember to report the original values.

My case with GM has been escalated to a district case manager at GM to hopefully get some exposure on this issue. My primary goal is to allow people to go to their dealerships and have their spark plug gaps checked and corrected (as there has been a 100% error rate so far), and the more people and numbers I can present them with, the better.

If your username is on the below list, I already have your numbers down. If not, please post them. I need specific values, such as ".022, .023, .025, .025." I will also need the model year of your Cruze.

We have 37 cars recorded so far. I'd like to get at least 50. My current spreadsheet is also attached.

InsaneSpeed Steve
sciphi
garrettb1
Rosstude
wilde74k
rlw1224
crazylegs
ozman2005
audiobahnman
calintz
charlie_t
cecaa850
Chevyderek72
Ian_12
whatsstuckk5
XtremeRevolution
coinneach
tecollins1
Beachernaut
Red Dragon
twin1987
churdler
Vetterin
UR2N0Z
Higgs Boson
silverram323
OnlyTaurus
jblackburn
H3LLON3ARTH
SlvrECObullet
Campuscop2003
haoleboy
weimerrj
UpstateNYBill
EcoCruzer
danimal
 

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#10 · (Edited)
I PM'd my info - I was surprised that my plugs were either .025 or .026 still under spec but pretty consistent. This is a May 2011 built ECO - Austrian built engine and transmission per the window sticker. By the way the total cost to check and regap plugs was $16 in tools and supplies. Gapping tool was $2, mini feeler guage $3, magnetic 5/8 plug socket $6 and anti sieze $5 from auto zone.
 
#11 ·
2012 ECO A/T Mfg. 11/11

I don't know the plug order, but left to right... 0.020, 0.025, 0.025, 0.020 are all now gapped to 0.035.
 
#12 ·
2012 ECO MT, final assembly Oct 2011

0.023, 0.025, 0.025, 0.023

All now at 0.035 - 0.036
 
#13 ·
AS you know from the other thread; 3 out of four at .025 and one at .020
 
#14 ·
Spreadsheet updated.

I've decided I'm going to go through it later and get the years. Easier than having every person post in this thread.

41 cars have currently been reported in this spreadsheet.
 

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#16 ·
For those of you who work better visually, I graphed Xtreme's sheet after adding albow77. There is a very definite peak at 0.025 with the plug gap margin of error being -0.002 +0.001.

 
#19 ·
For those of you who work better visually, I graphed Xtreme's sheet after adding albow77. There is a very definite peak at 0.025 with the plug gap margin of error being -0.002 +0.001.

View attachment 5841
That visual graph sure makes it look like NGK thought they were supposed to be .025, and there were serious quality control problems on top of that.
 
#22 ·
I would go with the 0.035" what's in the GM maintainence manual. It's more current than the owners manual.
 
#26 ·
Thank you to everyone who has provided their numbers. I've recorded everyone's results in my spreadsheet, which now has 49 vehicles and 196 plugs recorded.

If looking at this spreadsheet, please note the orange highlighted values. These represent owners who provided an approximation, such as "all 4 were around .025." I believe that, for statistical reasons such as the graph provided on page two, it is important to include those.

The updated spreadsheet is attached.
 

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#31 ·
For the two of you who reported the really small gaps, what are the last 6 digits of your VINs (if you don't mind)? I wonder if a shipment of spark plugs got banged up or dropped on the way to your cars.
 
#32 ·
Just regapped to. 035. Left the to right they were. 024, .025, .024, .021. I'm in a 2011 eco manual. Definitely notice an increase in low end power aswell as a smoother acceleration overall, but I also put in a KN filter and bypassed the ressonater at the same time, so I can't say how much is due to the plugs
 
#33 ·
I know I did, but you're probably seeing much of the performance improvement is due to the increase in the plug gaps... the filter & resonator delete is going to hopefully improve you MPG on top of what you might see over the plug gap increase. :th_dblthumb2: I did my resonator delete about 3 weeks ago (no K&N drop in yet) & saw a 1.5MPG increase. :yahoo: I'll see what my adjusting the plugs does after this weeks tank of gas.
 
#35 ·
BTW, mentioned this thread to the dealer service advisor and what people were experiencing, 0.022 and lower in some cases, he said that that was way too tight and another guy shook his head in agreement. I told them about the .035 and they were thinking off the top of their heads much higher, but they might have been thinking something else, they weren't the techs.
 
#37 ·
The US spec is currently 0.028" - I saw this myself in the on-line service manual at my dealership. According to AC Delco Australia the overseas spec, converted to inches is 0.0315.